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Lift truck batteries are sold in terms of amp-hour capacity, voltage, physical size, and connector location. The forklift nameplate would state the right truck voltage, the most amp-hour capacity and the least battery weight. The lift truck Operating Manual would even include the correct battery details for the forklift.
There are 2 common kinds of electric lift truck batteries: Sealed or Flooded. A sealed battery is also referred to as "maintenance free" or VRLA and does not require the addition of water. Sealed batteries however make use of a chemical reaction to be able to maintain correct fluid level during the life of the battery. A flooded battery requires water to be added frequently to guarantee the right electrolyte level inside the battery.
Nearly all lift trucks could accommodate numerous different sizes of battery. Whenever selecting the battery, it must be chosen to be able to fit within the measurements of the battery compartment. Most battery companies can offer a battery listing of right sizes that are recommended for your particular lift truck.
With an electric lift truck, the battery is utilized as the truck counterweight and the lift truck capacity is dependent on the battery being a particular least weight. Follow the information specified on the lift truck nameplate in order to guarantee you are using a battery that meets minimum weight specified.
Chargers and batteries have to be rightly matched to the specific battery which is being charged. This would help ensure that the charger has the exact amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity must be with 10 percent of the amp-hour capacity of the battery so as to ensure the most effective charging. Before starting the charging cycle, be sure the battery is first connected to the charger. Always check the battery information such as the voltage, amp-hour capacity and battery weight with the information provided on the battery nameplate.
Always check so as to see if the exact type of charger is being utilized so as to charge the battery. Most of the newer chargers could safely charge numerous kinds of batteries and would thusly be labeled as capable of accepting all batteries. Using an older charger, for instance to charge just flooded batteries could be dangerous if used for sealed batteries and damage to both battery and charger will happen. It is essential to initially check the instruction plate on the charger to make sure it can accept the kind of battery you wish to charge.
For flooded batteries, it is important to just add the necessary requirements of water as soon as the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery as it is being charged.
Information utilized for enhancing the battery's life comprise: maintain the fluid levels for flooded batteries and keep all types of batteries clean. One more rule to follow is as soon as charging the battery to full capacity; let it to rest for around an 8 hour period previous to using. Use an "equalizing" charge every 5th charge so as to keep all cells maintained at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity prior to recharging.
There are many devices which can be placed on a lift truck to be able to monitor the level of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator once the battery has been discharged. There are other straightforward gas gauge meters on the market too. Utilizing such monitoring gadgets would help prevent truck and battery damage from severely discharging the battery through use.