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Leaf chains are actually steel chains utilizing a simple link plate and pin construction. The chain number refers to the lacing of the links and the pitch. The chains have specific features like for instance high tensile strength for every section area, that enables the design of smaller machines. There are A- and B- kind chains in this series and both the BL6 and AL6 Series have the same pitch as RS60. Finally, these chains cannot be driven with sprockets.
Comparably, in roller chains, all of the link plates have higher fatigue resistance due to the compressive stress of press fits, while in leaf chains, only two outer plates are press fit. The tensile strength of leaf chains is high and the utmost allowable tension is low. When handling leaf chains it is essential to confer with the manufacturer's catalogue to be able to ensure the safety factor is outlined and use safety guards all the time. It is a better idea to exercise utmost care and use extra safety measures in functions where the consequences of chain failure are severe.
Using much more plates in the lacing leads to the higher tensile strength. As this does not enhance the utmost permissible tension directly, the number of plates utilized could be limited. The chains require frequent lubrication in view of the fact that the pins link directly on the plates, generating a very high bearing pressure. Utilizing a SAE 30 or 40 machine oil is frequently advised for most applications. If the chain is cycled over 1000 times in a day or if the chain speed is more than 30m for each minute, it would wear really quick, even with continuous lubrication. Thus, in either of these situations the use of RS Roller Chains would be a lot more suitable.
AL type chains are only to be utilized under particular conditions such as where there are no shock loads or when wear is not a big problem. Make sure that the number of cycles does not go beyond 100 each day. The BL-type would be better suited under other situations.
If a chain using a lower safety factor is selected then the stress load in parts would become higher. If chains are used with corrosive elements, then they can become fatigued and break quite easily. Performing regular maintenance is really essential if operating under these kinds of situations.
